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Industry

IND-04

Metals & Fabrication

Machining, forming and welding operations where spindle hours, heavy parts and skilled-labour shortages shape the business case.

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Industry

Metals & Fabrication

Machining, forming and welding operations where spindle hours, heavy parts and skilled-labour shortages shape the business case.

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Production context

What we see on these lines

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Production context

What we see on these lines

Industry context

Machining and fabrication shops invest heavily in CNC equipment and then lose spindle hours to manual loading, shift patterns and operator availability. Parts are often heavy, sharp and dimensionally critical.

We automate machine tending, part handling and in-process gauging around existing CNC lathes, machining centres, presses and press brakes, so that capital equipment runs into unmanned periods.

Industry context

Machining and fabrication shops invest heavily in CNC equipment and then lose spindle hours to manual loading, shift patterns and operator availability. Parts are often heavy, sharp and dimensionally critical.

We automate machine tending, part handling and in-process gauging around existing CNC lathes, machining centres, presses and press brakes, so that capital equipment runs into unmanned periods.

Common challenges

  • Spindle utilisation limited by when an operator is available, not by machining time.

  • Skilled-labour shortages for repetitive loading work.

  • Heavy or awkward parts that create manual-handling risk.

  • Small batches that make dedicated automation hard to justify.

Common challenges

  • Spindle utilisation limited by when an operator is available, not by machining time.

  • Skilled-labour shortages for repetitive loading work.

  • Heavy or awkward parts that create manual-handling risk.

  • Small batches that make dedicated automation hard to justify.

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Relevant applications

Solutions used in this industry

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Relevant applications

Solutions used in this industry

03

Engineering considerations

Standards and design constraints

03

Engineering considerations

Standards and design constraints

Standards & considerations

  • Gripper and fixture design for the full part family, with quick-change where batches are small.

  • Machine interface: door, chuck and coolant signals agreed with the CNC builder.

  • Chip and coolant management around grippers and sensors.

  • In-cell gauging so unattended runs do not produce a night of scrap.

Standards & considerations

  • Gripper and fixture design for the full part family, with quick-change where batches are small.

  • Machine interface: door, chuck and coolant signals agreed with the CNC builder.

  • Chip and coolant management around grippers and sensors.

  • In-cell gauging so unattended runs do not produce a night of scrap.

Your production environment

Discuss your Metals & Fabrication project.

An engineer replies within one business day.

Your production environment

Discuss your Metals & Fabrication project.

An engineer replies within one business day.

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